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System_Status: Operational // v2.4.0

AUTONOMOUS INTELLIGENCE

Next-generation industrial operating system. Response: <200ms. Cognitive error elimination.

[ INITIATE_DEMO ]
93%
Loss Reduction
200ms
Response Time
LIVE
Monitoring
0
Interventions
INTELLIGENT_PLANNING

Real-time
Control

Full control over 8 industrial machines: 5× CNC (Haas VF-2, DMG MORI, Mazak, Okuma, Haas VF-4), 2× Assembly (Kuka Robot, Fanuc Robot), 1× Test (EOL Station). Tracking 12 operation types: milling, drilling, threading, boring, facing, chamfering, assembly, welding, wiring, testing, calibration, packaging. Live metrics: temperature, pressure, RPM, vibrations. Throughput: 500+ tasks/hour.

  • ForgeFlow™ MCT-S
    Proprietary Minimum Completion Time with Setup Awareness algorithm. Based on Johnson's Rule, LPT heuristic and work stealing. Latency <200ms, rebalancing <500ms. ~15% tasks dynamically redistributed, 40% setup time reduction.
  • Intelligent Scoring
    4-phase pipeline: sorting (priority → constraints → LPT), machine scoring (ETA + setup penalty + transport - preference bonus), optimal allocation, work stealing. Priority system: Critical (3×), Rush (2×), Normal (1×).
  • Parameter Monitoring
    Live tracking: temperature, pressure, RPM, vibrations. Failure prediction before occurrence.
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■ REAL_IMPACT

Downtime cost
$72k per hour

Validation data from ELPLC partner: throughput 600 units/hr, unit value $120, hourly revenue $72,000. During machine failure: manual planning takes 30 min ($36,000 loss), ForgeGrid responds in 2 min ($2,400 loss). Automatic task evacuation from damaged machine, instant redistribution via ForgeFlow™.

30 MIN
MANUAL PLANNING
2 MIN
FORGEGRID AUTO-RESPONSE
$33,600 SAVINGS
per failure (28 min × $72k/h). At 10 incidents/month = $336,000 monthly. Annual ROI: $4,032,000. Data validated by industrial partner ELPLC.
■ ANALYTICS_MODULE

Analytics
Dashboard

Time-filtered reporting. Scale monitoring, throughput analysis, failure trends on interactive charts.

3 Interactive Charts
Hall Load Trend, Task Throughput, Machine Utilization. Everything updated live
Alert Routing & Event Log
8 event types, 4 recipient groups (Technicians, Supervisors, Managers, QC)
Export & Archiving
Complete event history in CSV format. Offline analysis, audits and compliance reports
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SYSTEM_CAPABILITIES

Distributed
Architecture

Infrastructure designed for industrial-grade reliability and scalability.

Latency <200ms

Instant production plan reconfiguration. Zero decision delays.

ROI Optimization

Financial loss minimization. Failure scenario simulation.

Live Telemetry

IoT sensor data aggregation. Real-time load visualization.

Makespan Algorithm

Hybrid MCT-S: Johnson's Rule + LPT (Longest Processing Time) + bin packing + work stealing. Formula: Score = (ETA × priorityWeight) + setupPenalty + transportTime - preferenceBonus. ~50KB footprint per 100 tasks.

Distributed Architecture

Edge computing. Cloud-native. Microservices for maximum scalability.

Security Layer

End-to-end encryption. Role-based access control. Audit log of every operation.

CORE_TEAM

Engineering
Team

Experts in industrial systems, AI and distributed architecture.

Szymon Jędryczko

Szymon Jędryczko

Machine Learning Engineer

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Agata Syc

Agata Syc

Chief Operating Officer

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Dominik Kamiński

Dominik Kamiński

Software Developer

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Franciszek Głąb

Franciszek Głąb

Security Engineer

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Rafał Tomaszewski

Rafał Tomaszewski

QA Engineer

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Mateusz Pawlik

Mateusz Pawlik

Technical Support

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GET_IN_TOUCH

Initiate
Contact

Interested in deployment? Contact our technical team.

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